CraneKits specially for crane builders

High-quality crane components in an economical plug-and-play system for quick and easy installation.

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CraneKits offer crane builders around the world the possibility to execute orders economically with manageable planning costs. Customer service, planning, construction of the system as well as service and the provision of spare parts are carried out by competent local crane builders. The intuitive, structured planning software with continuously updated database enables easy configuration of the crane system. STAHL CraneSystems manufactures the hoists, components and other equipment to a high standard of quality and tests the modules for hoisting, travel and control technology exhaustively. The CraneKit is pre-assembled and delivered with all necessary documentation and assembly instructions. If wanted, the components of the CraneKit are also available in explosion-proof design for Zone 1, Zone 2, Zone 21 or Zone 22.

 

Components for overhead cranes

Learn more about all the options available for our versatile and customizable CraneKits. The CraneKit consists of modules for lifting, driving and control technology.

 

CraneKits especially for crane builders

The CraneKit is not just a box of components. STAHL CraneSystems accompanies and supports crane builders on site in a way that suits them. The assistance can be called upon throughout the entire project. That is unmistakably STAHL CraneSystems.

ST Chain hoists

  • Extensive chain hoist program for the load capacity range 125 kg to 6,300 kg

  • Suspension directly from the chain guide made of solid cast iron

  • Easy inspection and maintenance of the chain drive thanks to overmounted drive shaft

  • Extremely short and compact construction ensures that space can be utilised to the maximum

  • High ISO classification according to FEM/ISO standards

  • Modern Kanban production, available with short lead time

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Wire rope hoists SH

  • 5 frame sizes, 27 load capacity variants

  • Stationary design or different trolleys for cranes and systems applications

  • Standard high-quality safety components for increased safety at work

  • Largely maintenance-free, low wear and long service life according to FEM/ISO standards

  • Equipped as standard with two hoisting and travel speeds

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Control/Motor Management

  • Condition monitoring as standard

  • Inching operation is suppressed to reduce stress on equipment

  • All common control voltages available

  • High degree of safety due to oversized contactors

  • Temperature monitoring of the hoist motor and travel motor

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Control Pendant

  • Robust control unit with EMERGENCY STOP push button and control cable

  • All switching elements for hoist, cross and long travel are 2-step

  • Protection class IP65

  • Additional buttons, such as horn activation can be easily fitted

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Radio remote control units

  • Pushbutton units with wrist strap, optionally with signal feedback from the crane

  • Robust industrial-strength nylon and fiberglass composite materials used for housing

  • Protection class IP66

  • Other radio remote control units on request

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Frequency inverter

  • Extension of system service life through stepless acceleration and deceleration

  • Reduced load swing through soft starting and braking, fast and precise positioning of the load

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Controls

  • KSG distributed control: hoisting and cross travel on the crab, long travel on the crane bridge

  • KSK complete control: all electrical devices in a panel box, for universal use

  • 2 Speeds

  • Protection class IP55

  • Temperature range –20 °C to +40 °C

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Wheel block

  • Six sizes for wheel loads up to 30,000 kg

  • Three standard configurations for connection to on-site structures

  • Low-maintenance direct drive with two travel speeds

  • Maintenance-free rolling bearing

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Travel drives

  • Low-maintenance crane travel drive

  • Standard two speeds in a ratio of 1:4 or with infinitely variable frequency control in a ratio of 1:10

  • Integrated disc brake

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Cable power supply

  • Delivery complete with galvanised C-rail, mounting hardware, cantilever arms for clamping, cable trolley, cables and terminal box

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Plastic bus bar

  • Delivery complete in straight sections, including mounting and connection hardware, current collector trolley

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Energy chain

  • Power supply of the control cables along the crane bridge

  • All cables running from the switch box to the hoist are integrated in a plastic chain

  • More effective use of space underneath the crane by avoiding cable drag

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Endcarriages for bridge cranes

  • 9 different wheel diameters from 90 mm to 500 mm

  • Spans up to 40 m

  • Safe working loadas from 125 kg to 250,000 kg

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Endcarriages for suspension cranes

  • 4 different wheel diameters from 80 mm to 200 mm

  • Spans up to 28 m

  • Safe working loads from 125 kg to 250,000 kg

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Load display

  • Power supply of the control cables along the crane bridge

  • All cables that run from the control box to the hoist are integrated in a plastic chain

  • More effective use of space below the crane by avoiding cable towing

Intelli-Connect Application

Intelli-Connectâ„¢

  • Downtimes due to unplanned maintenance or system failures are expensive. Intelli-Connect diagnostics and analytics enable preventive maintenance and help minimize downtime. Intelli-Connect provides quick and easy programming, maintenance, monitoring and troubleshooting of bridge cranes and hoists equipped with Magnetek frequency converters.

Download

The Crane Technology

 

Brochure

Languages: English

Size: 21 x 25 cm

Volume: 32 pages (4 colours)

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With the help of a heavy mobile crane, the finished crane is installed at the end customer's premises.

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The CraneKit is assembled, connected, approved by DEKRA and thus ready for operation within a few hours.

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Detailed assembly instructions are included with each CraneKit and ensure easy and fast assembly.

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